Pellet Frying Line with Pellet Heat Exchanger and Burner

The Buffer Hopper with Vibrator feeds the Raw Material uniformly onto the Feed Conveyor. This system is provided in order to minimize the breakage of raw material. It consists of a vibratory system with sieve which filters and feed raw pellets without any extraneous material. Our pellet frying line cost is competitive and can be installed in all sizes of units. 

The Pre-Heater removes moisture from the product and comes with our affordable pellet frying line Price. It also eliminates wastage of finished products and oil usage due to inconsistency in moisture content of raw pellets. The Pre-Heater is generally mounted on wheels, and the slope can be adjusted according to product requirement.

The Fryer is engineered to provide perfect texture & taste to the finished product & ensure optimum oil pick up and maximum moisture removal for higher shelf life. The Pellet frying Plant cost is negotiable depending upon your need and budget.

Some of the Key Features include:

• Multiple Oil Inlets & Outlets – The fryer has multiple oil inlet for maintaining required temperature across the frying area. It also has multiple outlet to ensure quick fines removal through filtration.
  
  
• Laminar Oil flow – The flow of the oil inside fryer is laminar which ensures consistent temperature Control and proper oil quality throughout the holding area.
  
  
• Air cooled pump – No additional water cooling required for bearings.
  
  
• Cyclic sprocket – Manual operation in case of breakdown to take out material from the fryer.
  
  
• Belt type continuous filter – Increases usability of frying oil as filtration system removes fine particles which saves huge cost of oil.
  
  
• Mechanical lifting system – The complete system is designed in way to have easy cleaning because the hood and both the conveyors (off-take along with the submerge) can be lifted with help of motorized mechanical system with low maintenance.
  
  
• Oil level Control & Management – Oil continuously flows in the system with help of pump to maintain the optimal oil level in the Fryer. It is provided with a Auto Oil Leveler to indicate level of oil inside the fryer at any point of time.
  
  

PLC Control Panel – It supports recipe management through PLC panel and is best suited for this line as a single point control system.

The Vibro Shaker is fitted with specially engineered vibrators, for accurate & sound free vibration. It also sieves the small particles, drains excess oil and separates the fried pellets before feeding to the De-Oiling Conveyor. Our Pellet frying Plant price is reasonable.

The De-Oiling Conveyor is used specifically for Pellet Frying Line to remove any residual oil picked up by the fried pellets. There are fans mounted on top of the conveyor for quick cooling of the product. The De-Oiling Conveyor is fitted with Air-knife for removal of excess oil. All the excess surface oil is removed and collected in the Oil Collection System which is then redirected to the fryer for reuse through a circulating pump. The system is so designed that it can be cleaned easily and quickly and that too in affordable pellet frying line cost.

The Flavor Applicator stores the seasoning and discharge it to the vibrator (scarf feeder) through the rotating Screw. This is designed to avoid lumps formation. The Vibrator forms a scarf of seasonings for optimal coverage. The ratio of seasoning and chips is controlled by controlling the speed of the rotating screw. The vibrator (scarf feeder) comes with multi-dimensional adjustable tray for precise positioning of seasoning drop as per the product requirement. The most affordable pellet frying line cost is offered only at Economode.

The Zig-Zag Flavor Tumbler rotates with the fried pellets and seasonings. It ensures uniform flavor application covering both sides of the pellets. The inside of the Drum has mirror finish, which avoids wastage of seasoning and helps in easy cleaning. The pellet frying line Price is quoted to the business including this part.

We provide Programmable Logic Control (PLC) system to control multiple machines and process functions, pre-programmed product menus, and complete data management at the touch of a single screen touch display screen. The PLC control panel is customized and designed specifically for the entire processing line providing user-friendly operation and complete equipment control and data management at your fingertips. The control panel is mounted near the fryer with a suitable stand for ease of operation and you get this all within our most affordable Pellet frying Plant cost.