Economode Food

PELLET FRYING LINE WITH PELLET HEAT EXCHANGER AND BURNER

PELLET FRYING LINE with Pellet Heat Exchanger and Burner-01-min
Our Pellet Frying Line includes various parts such as a Pellet Feeder, Pellet Preheater, Fryer, Cooling cum De-oiling conveyor, seasoning drum etc. which work together to create the perfect fried pellets. It is easy to operate and maintain and is built to last. We also provide ongoing support and maintenance services to ensure that your equipment stays in top condition.

If you’re looking for a reliable and efficient frying solution for your snack pellet production business , look no further than our Fully Automatic Pellet Frying Line. Contact us today to learn more about how we can help you fry your pellets to perfection!

Raw Potato Feed Conveyor
The Raw Potato Feed Conveyor receives potatoes from the sacks/container in bulk and feeds to the Grader in a uniform rate for proper output. It consists of Hopper and a Modular plastic conveyor belt. Our automatic potato chips machine price price is reasonable.
Grader
The Grader is a Raw Potato Sorting Equipment which separates the potatoes smaller than average size thus helping reduce the small slices during slicing process. Without the Grader, these small slices would have converted into unwanted fried products thereby deteriorating the oil quality. The potato chips machine cost is very competitive in our Factory.
De-Stoner
Potatoes are washed in De-Stoner hopper which works on the principle of rotary action imparted by vertical screw elevator. Stones are separated by gravity.The floating potatoes are conveyed upward by vertical screw elevator and stones are separated and settle down at the bottom by gravity. The stones and soil are separated at screw elevator slide mesh due to slope provided between vertical screw elevator and mesh unit. The accumulated impurities are carried by drain point and thrown into drainage. Smooth working of this unit’s operation is critical so that the damage to the peeler, slicer and other equipment is minimized. The vertical screw elevator rotates at constant speed. The flight carries the potatoes to top and supplies potatoes to peeler through a discharge chute. The gap between the screw and cover need to be maintained such that there is no damage to the potatoes which are being conveyed to the next stage. Economode’s automatic potato chips machine price is open for negotiation as per your budget.
Potato Peeler - Sine Wave Type
The Continuous Peeler consists of a set of rotating abrasive rollers and all the rollers rotate in the same direction. The peel from potato surface is removed by rubbing action of abrasive surface of rollers and potato surface. The Continuous Peeler has left and right hand roller combination and has a Rotary Gate which helps to control Peeling percentage. The machines at Economode comes with affordable automatic potato chips machine cost.
Inspection Conveyor - Roller Type
The Inspection Conveyor is a set of SS Rollers. It gently tumbles potatoes to carry out inspection and removes defect manually. The potatoes are transferred to the hopper of Single Potato Feed Conveyor. You can book the lowest automatic potato chips machine price at our Company.
Single Potato Feed Conveyor with Water Hopper
The Single Potato Feed Conveyer with water hopper receives potatoes from the Inspection Conveyor. The Level of potatoes is maintained by Vibrating fork sensor which ensures constant potato feed to downstream equipment.

It Supplies the potatoes from surge hopper to slicer feed auger (Singulator). Speed of the conveyor is controlled by VFD and it can be changed according to fryer load and other requirement.
Singulator
Potatoes from Single Potato Conveyor fall through the chute in bunches at the auger (Singulator) feed inlet. The feed conveyor is in the form of two auger rotating in opposite direction. The rotating augers supplies potatoes uniformly (in single row) to the Slicer inlet. With our potato chips machine price every business can get their potato chips produced easily & efficiently.
Slicer (Optional)
The Slicer cuts slices of uniform and correct thickness. It utilizes the centrifugal force imparted on potato by rotating impeller. Potato is held by centrifugal force against the inner surface of the cutting head assembly which consists of 8 individual cutting stations. A slice is produced as the potato passes each knife in a smooth and uninterrupted manner. It is important that Slicer receives only fresh water continuously and at a flow rate of 9.5-11.5 LPM.
Washing Station
The sliced potatoes go through a well designed Washing Station where Fresh Water is sprayed by two rows of nozzles. Water spray removes excess starch from the surface of slices & delivers uniform quality of clean slices to the next step. The potato chips machine price comes in various range, you can choose one depending upon your requirement.
De-Watering Conveyor with Water Hopper
Slices from the Washing station fall into the De-Watering conveyor with Water Hopper and further carried to the Blancher. The De-watering conveyor and Washing station water is filtered by belt filter, the filtered water is circulated back by pump and supplied to washing station. Anti-foaming agent is added continuously. Excess water in the tank overflows and goes to the starch recovery plant and treated water is recirculated to Peeler station. All this feature is available to you along with affordable potato chips machine cost at Economode.
Blancher (Optional)
The Blancher is useful when potatoes with higher sugar content are used as raw material. This is connected with a Heat Exchanger to heat water and maintain its temperature at 75-85 deg C. This hot water wash helps in leaching out the reducing sugars and thereby minimize the level defected chips. However, it is recommended to use this hot water washing only in extreme cases since while leaching out reducing sugars, some of the key nutrients of potatoes may also get affected. The automatic potato chips machine cost is affordable for businesses in India, Bangladesh, Kenya, Uganda, Nigeria, UAE.

This comes with a proper Filtration System which is used to remove small Potato fines in water, which otherwise would have circulated back to the Fryer through pump. This also consists of a Fresh Water Spray Nozzle system mounted on it to wash the slices after Blanching.
Conveyor with Air Knife & Air Sweep System
The surface water on slices from top and bottom side is removed by Air Knife and Air Sweep System respectively. The water from top surface is removed by blowing the air at a pressure (min. 20 mbar) by Air Knife. The water from bottom surface is removed by application of vacuum (min. -20 mbar) by Air Sweep. The Air Sweep carries water along the air which is then separated by gravity when vacuum drops in gravity box due to expansion. The surface moisture of slices is approximately 6-8% after this important process. We bring to you affordable automatic potato chips machine price.
Vibro Shaker
The Vibro Shaker is fitted with specially engineered vibrators, for accurate & sound free vibration. It also sieves the small particles and separate the chips before feeding to the fryer. The best Potato Chips Line Price is offered only at Economode.
Continuous Frying System
The Continuous Frying System is engineered to provide perfect texture & taste to the finished product & ensure optimum oil pick up and maximum moisture removal for higher shelf life. The potato chips machine price at Economode is for every kind of business, not matter small or big.

Frying of slices take place as the slices pass through heated vegetable oil flowing continuously from one end to the other end of the fryer at a controlled temperature for a precise period of time. Slices are moved forward through a series of paddles and a submerger. Paddles moves the slices forward with agitation preventing cluster formation. Mainly surface moisture is evaporated during paddling and most of frying takes place in submerger section. These fried chips are then removed from the fryer by the fryer take-out conveyor. All this is possible with our affordable potato chips machine cost.
Some of the Key Features are as follows:
Optimal Oil Turnover Ratio – The Fryer is well designed to have low oil holding capacity to achieve Optimum oil turnover ratio.
Multiple oil inlets & outlets – The fryer has multiple oil inlet for maintaining required temperature across the frying area. It also has multiple outlet to ensure quick fines removal through filtration.
Laminar Oil flow -The flow of the oil inside fryer is laminar which ensures consistent temperature Control and proper oil quality throughout the holding area.
Paddle, submerged, off-take conveyor assembly – The combination of paddles, submerged and Offtake conveyor is such that it gives the best product as output. Speed of the conveyor belts can be controlled from the panel to have required frying time. Similarly flow of the oil in fryer can be controlled from the valves.
Air cooled pump – No additional water cooling required for bearings.
Cyclic sprocket – Helps in Manual operation in case of breakdown to take out material from fryer
Belt type Continuous filter – Increases usability of frying oil as filtration system removes fine particles which saves huge cost of oil. The filtered particles are collected in tray for easy removal. There is an option to provide a Drum Type Continuous Filter solution based on requirement.
Oil level Control & Management – Oil continuously flows in the system with the help of pump to maintain the optimal oil level in the Fryer.
Mechanical lifting mechanism – The whole Fryer is designed in a way to have easy cleaning. The hood and both the conveyor (Submerged & Off-take) can be lifted with help of motorized mechanical system with low maintenance.
Oil Storage System & Heat Exchanger – A storage tank is also connected through the pipe line which has capacity to store entire oil in the system. The frying system includes specially designed Thermic heat exchanger or Gas/Diesel Oil Heater.
PLC Control Panel – It supports recipe management through PLC panel and is best suited for this line as a single point control system.
Cooling Conveyor
The Cooling Conveyor receives fried chips from the conveyor belt and feeds them to the next stage. It is required for inspection and sorting (manually) of fried chips before it goes for flavoring. The chips become slightly cooled down, before flavoring by using our affordable automatic potato chips machine price.
Inspection Shaker
The Inspection Shaker is fitted with specially engineered vibrators, for accurate & sound free vibration. The affordable automatic potato chips machine cost also sieves the small particles and separate the chips before flavoring.
Loss and Weight Volumetric System (Optional)

The Loss and Weight Volumetric System consists of 3 parts, The Vibratory conveyor 1, V2 conveyor and V3 conveyor. The Economode’s affordable potato chips machine cost is the solution to all your food equipment needs.

Flavor Applicator with Vibrator
The Flavor Applicator stores the seasoning and discharge it to the vibrator (scarf feeder) through the rotating Screw. This is designed to avoid lumps formation. The Vibrator forms a scarf of seasonings for optimal coverage. The ratio of seasoning and chips is controlled by controlling the speed of the rotating screw. The vibrator (scarf feeder) comes with multi-dimensional adjustable tray for precise positioning of seasoning drop as per the product requirement. Thus you can get the finest potato chips machine price at your affordability.
Flavor Drum
The Zig-Zag Flavor Drum rotates with the chips and seasonings. It ensures uniform flavor application covering both side of the chips. The inside of the Drum has mirrored finish, which avoids wastage of seasoning and helps in easy cleaning. Our Potato Chips Line Price is more competitive in comparison to other brands.
PLC Control Panel System
We provide Programmable Logic Control (PLC) system to control multiple machines and process functions, pre-programmed product menus, and complete data management at the touch of a single screen touch display screen. The PLC control panel is customized and designed specifically for the entire processing line providing user friendly operation and complete equipment control and data management at your fingertips. The control panel is mounted near the fryer with suitable stand for ease of operation. Every business wants Potato Chips Line Price within their budget and here at Economode, we offer you machines in different ranges.

SPECIAL FEATURES

Pre Heater

Indigenously developed pre heater ensures maximum expansion & minimum oil absorption inspite of variation in shape, size & moisture of raw pellets.

De-Oiling Conveyer

Specially engineered, step take out belt & two step De-oiling belt ensures optimal oil removal from the product.

Continuous Filtration

Circulating oil keeps fines in suspension for efficient removal. Every minute 100% of the system oil volume passes through drum filter to remove product particles for the highest oil & product quality.

Oil Quality

Low oil volume and rapid oil turnover assure fresh product with a long shelf life. Optimal level is automatically maintained.

Compact Design

Compact design results into cost efficient operations by reducing space & energy usage.

TECHNICAL SPECIFICATION

Model PFL - 500 PFL - 1000 PFL - 2000
Output
500 Kg/ Hr
1000 Kg/ Hr
2000 Kg/ Hr
Edible Oil Holding Capacity
500 Ltrs
800 Ltrs
1200 Ltrs
Power Required With Blancher
20 Hp
25 Hp
30 Hp
Floor Space
1500 Sq. Ft.
1800 Sq. Ft.
2000 Sq. Ft.
Length Of the Line
60 Ft
65 Ft
65 Ft
Material of Construction
AISS-304 Grade SS
AISS-304 Grade SS
AISS-304 Grade SS

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